Gecam – Grinding Machines
For over 20 years Gecam has developed and manufactured machines for grinding, polishing, deburring and finishing of sheet metal. DKSH offers complete range of Gecam Grinding Machines: Gecam 533 Large Grinding Machine, 128 S/SL Large Grinding Machine, 522 Flat Grinding Machine, 288 Pipe End Grinding Machine, 134 Variable-Angle Notching Machine and 135 Automatic Grinding Machine.
Gecam’s range of machines allow for work pieces of various shapes, sizes and materials, from stainless steel to iron and copper. Their machines are suited to a wide array of industries.
Available Models
Technical Specifications
| Abrasive belt size | 3000 x 100 mm |
|---|---|
| Contact roller dimension | 300 x 100 mm |
| Abrasive belt speed | 38 m/sec |
| Air consumption | 700 m³/h |
| Maximum dimensions | 1500 x 570 x 1100 mm |
| Approx weight | 170 kg |
Large Grinding Machine/Electric Motor Driven
Abrasive belt grinding machine on contact wheel with 2 speeds or variable speed for large grinding and sanding operations on contact wheel The operating head is adjustable in height (6 cm) and inclination of about 30 ° upwards and downwards for allow the best working position for the operator. The contact wheel is covered with grooved rubber to allow maximum removal capacity and the best use of the abrasive belt. Prepared for suction system connection that picks up the dust directly from the working point.
Technical Specifications
| Abrasive belt size | 2000 x 75 mm |
|---|---|
| Contact roller dimension | 200 x 75 mm |
| Counter roller dimension | 150 x 75 mm |
| Rolling piece speed | 7/35 m/min |
| Working diameter min/max | 5/110 mm |
| Maximum dimensions | 1500 x 650 x 1450 mm |
| Approx weight | 140 kg |
Centerless Grinding Machine / Workpiece / Continuous
Two-speed centerless abrasive belt grinder for the satin finishing and polishing of round parts up to 110 mm in diameter and up to 1 m in length. For longer lengths additional workpiece support guides are available. The grinding head is equipped with a belt tensioning and centering system, and the contact wheel available in different diameters according to the need. The centerless group with grooved rubber wheel and various workpiece support accessories, has variable speed to adjust the rolling speed of the workpiece according to the diameter. Electronic regulation and in continuous progression from 15 to 75 rpm. Equipped with electrical system in watertight metal box.
Available in dry or wet processing version to meet all production needs.
Technical Specifications
| Abrasive belt size | 2000 x 150 mm |
|---|---|
| Contact roller dimension | 200 x 150 mm |
| Abrasive belt speed | 32/16 m/sec |
| Belt sliding support dimension | 585 x 190 mm |
| Air consumption | 700 m³/h |
| Maximum dimensions | 1200 x 650 x 1000 mm |
| Approx weight | 113 kg |
Flat Grinding Machine / Band
Abrasive belt grinding machine on contact wheel or flat two-speed ideal for deburring operations on pieces of different types. The operating head mounted on a column base is adjustable both in height and in inclination ensuring the best working position for the operator. The contact wheel is covered with grooved rubber to allow maximum removal capacity and the best use of the abrasive belt. In flat workings, the tape runs on a graphite canvas band, this makes the work much softer. Prepared for the connection of a self-filtering suction system that picks up the dust during processing directly from the working point.
Technical Specifications
| Abrasive belt size | 4000 x 100 mm |
|---|---|
| Contact roller diameter | 250 x 100 mm |
| Feed speed | 0 – 7 m/min |
| Workable diameter min/max | 10/400 mm |
Pipe End Grinding Machine / Large
Belt sanding machine for cleaning and grinding operations on round tubulars with diameters from 10 to 400 mm. The free belt slides on two vulcolan rollers mounted on a compensated fork which allows the roller to adapt to any deformation of the piece. Equipped with contrast group with grooved rubber roller that slides on an adjustable guide by handwheel according to the diameter of the tube. Available for large tubular support roller conveyors in line with the machine.
Technical Specifications
| Executable radius (standard roller R=30) | from R=10 to R=150 |
|---|---|
| Abrasive belt size | 2000 x 150 mm |
| Abrasive belt cutting speed | 24/12 m/sec |
| Executable inclinations min/max | 15°/90° |
| Maximum dimensions | 1000 x 1500 x 1500 mm |
| Approx weight | 120 kg |
Variable-Angle Notching Machine / Manual / Tube / with Abrasive Belt
Abrasive belt grinder, “tube notcher”, for full radii on tubes or full round or rectangular 2-speed. Designed as a machine tool for the production of coupling radii, it can create radii from R = 10 to R = 150. Diameter of round pipes up to 150 mm and square pieces up to 150 x 150 mm with coupling angles from 15 ° to 90 °. The trolley group is adjustable in all directions and is composed of a longitudinal positioning trolley, a transverse trolley to ensure gentle processing and the use of the entire width of the belt and a vertical trolley to allow the execution of even moved spokes from the center of the piece. The processing takes place on a 90 shore hard rubber contact wheel mounted on two types of forks capable of covering the entire range of diameters, on request up to 300 mm.
Equipped with hood for dust extraction to which to connect the self-filtering cyclone.
Technical Specifications
| Abrasive belt size | 2000 x 150 mm |
|---|---|
| Abrasive belt cutting speed | 24/12 m/sec |
| Working width | 800/1500 mm |
| Rollers dimension | 50 x 150 mm |
| Maximum dimension (1 head) | 2500 x 1800 x 1550 mm |
| Maximum dimension (2 head) | 2850 x 1500 x 1200 mm |
| Approx weight | from 480 kg |
Variable-Angle Notching Machine / Manual / Tube / with Abrasive Belt
Automatic grinder for cleaning welds on edges of boxes at 90 °. Equipped with a large base for supporting the piece with a pneumatic locking system, it can work edges up to 800 or 1500 mm. The operating head approaches the area to be machined thanks to a trolley equipped with a pneumatic cylinder and advances along the entire edge to be worked by means of a trolley with recirculating ball guides, gearmotor and trapezoidal screw transmission which also allow it to regulate its movement speed . Once the starting point of the machining has been set, the head advances along the edge, at the end it stops and unlocks the piece to allow the operator to position the next edge and continue processing without having to return to the zero point. The working pressure is manually adjustable by bringing the head closer to the piece. Control panel with standard push-button panel or touch screen on request.
The version with two operating heads is available for greater productivity. PLUS version available with three machining movements, vertical, horizontal and oscillation for radiusing only on models with touch screens.
Grinding Machine on Contact Roller 533
Centerless Grinding Machine 128S
Tube Notcher 134
Automatic Grinding Machine for Corners 135
Key Industries
- Aerospace
- Automotive
- Defense
- Electronics
- Medical
Brand
GECAM has developed and manufactured machines for grinding, polishing, deburring and finishing of sheet metal. GECAM’s innovative machines can work on objects with various shapes, sizes and materials, from stainless steel to iron and copper. GECAM’s machines can be applied to a wide variety of industrial fields.
With DKSH’s well established market access and coverage of the Aerospace, Automotive, Die and Mold, Education and Academics, Semiconductor and Electronics industries in Malaysia, we will assist in the sales of GECAM machines, while simultaneously developing our global presence in these sectors.