The LGG machines are suitable for hob grinding and profile grinding. As standard, the machines are equipped with an external grinding head and can be supplemented with an internal grinding head.

The new LCS series offers a machine system for finish machining of hardened gears, characterized by its productivity and versatility. Two methods can now be used on a single machine: The LCS “Combi” Gear generating or profile grinding with dressable tools or plated CBN tools.

Gear grinding with dressable worms or form wheels has been a successful and well established technology for many years. Today, with the use of dressable sintered alumina tools, it has reached a remarkable level of performance. The CBN method, in comparison, stands out for its high machining consistency over the total tool life. With its exceptional tool life of up to 200 production hours, it offers a decisive advantage for high volume production. The Liebherr LCS series covers both technologies without limitations, opening up totally new possibilities for the user.

Is performance-related cutting possible on your machine? As nowadays the economical requirement is more important than ever, modern machines are required.

The Liebherr series LC ensures reliable processing of the required torques and cutting forces. The capability of modern CNC-Gear hobbing machines is emphasized herewith. Quality requirements such as accuracy, stability and temperature resistance are fulfilled with this machine concept. Stable processes are realized during pre- and finish hobbing.

With the machines LS 80 – LS 180 Liebherr is introducing a new series of production gear shaping machines. The performance and flexibility of these machines are optimized for high production requirements.

The machines are based on a common modular platform with proven components from the hobbing machine platform. Especially noteworthy are the direct table drive and the thermo-symetric, liquid-circulated machine bed.

For small face width parts, a RAPID version with max. 3000 strokes/min. is available. For tapered gears all models can be equipped with a swivel-type column for up to 12 swivel angle.

For the dry machining process, efficient and fast chip separation is a major prerequisite. The process energy involved and the disposal of hot chips should not adversely affect the geometry of the machine. The redesigned work area with stainless steel lining improves the chip discharge.

The extremely short cutting times require short loading and unloading times. Modular automation systems are available for various types of workpieces, supplemented by integrated and peripheral workpiece storage systems.

The foundation is the rigidity by the machine: The cast iron machine bed absorbs resulting process forces. The use of flat guides in all important linear axes provides additional damping. A high spindle rigidity is attained in the machining head using a special bearing concept, in which longer tool holders can be used – this is particularly important for machining internal gears.

In addition to the machine, the appropriate tool is crucial for a stable process. With its in-house tool development and manufacturing, Liebherr can design the optimal tool for every workpiece.

The planned process must be taken into account when designing tools. Thanks to intensive technological development and extensive tests with customers, Liebherr understands the interaction between machine and tool and is in a position to be able to offer a skiving machine, tools, and to provide the Skiving³ process.

Robotics and similar technology for more efficiency in storage. Whether large-scale or batch size – we develop individual and flexible automation solutions. The full automation of your storage machines mean more efficient manufacturing processes, reduced production costs and maximum investment security. Another advantage of Remmert automation solutions is the manufacturer-independence. If you choose to make a replacement investment, you only need to exchange the storage machines affected and not all of your material handling apparatus.

Our experts integrate the process-optimised Remmert logistical software easily and quickly into your existing system architecture. If desired, we connect your processing machines, as well as HOST systems, independent of the respective manufacturer, to the Warehouse Management System. Your employees can get straight to work. Finally, our software is inspired by the typical Windows look and feel and is intuitively operable.

Maximum flexibility and efficiency for your long goods storage. At Remmert, you receive all the services you need for optimal storage processes from one source: the storage system, the logistics software and the handling systems. Together, we develop the best solution for your individual requirements.

Perfect for anyone looking for a storage modernisation suiting their requirements. Uncomplicated, quick, client-specific. We make your storage system fit for use – quick and uncomplicated. Our expertise: the optimisation of production and intralogistical processes. To allow you to focus on your key skills, we complete your RetroFit during operation. As Remmert develops RetroFit concepts in a task-based and manufacturer-independent way, the modernisation of storage systems from other manufacturers is also easy to achieve. Solutions for complex problems all in one place. Together with you, we make every RetroFit concept custom to meet your requirements.

Maximum flexibility and efficiency for your sheet metal storage. At Remmert, you receive all the services you need for optimal storage processes from one source, these are the storage system, the logistics software and the handling systems. Together, we develop the best solution for your individual requirements.

Residual stress and retained austenite measurements with Xstress Xstress Robot system consists of a robot goniometer with G3 tube holder attached conveniently to an easily movable carrier, X3003 main unit and XTronic software. Robot goniometer now handles the tasks previously made possible by an X-Y system and Floor stand. Xstress Robot includes everything needed for making residual stress or retained austenite measurements by X-ray diffraction. It is especially useful for making measurements on large and complicated parts or surfaces that cannot be moved easily otherwise. Instead of moving the location to be measured, the Xstress Robot system moves onto the measurement location with minimum efforts. Mapping within the robot’s reach is handled with the XTronic software, and when a measurement needs to be made further away, the whole Xstress Robot system can be moved to the new position.

STUDER conventional cylindrical grinding machines are designed for the grinding of workpieces in individual as well as small and large series production operations.

The S20 is designed for grinding medium-sized workpieces in individual and batch production. It is suitable for use in any industry where precise small components are manufactured. Operation is very simple and the machine can be reset very quickly.

The S30 is designed for grinding workpieces in individual and small batch production. It is suitable for use in any industry where precise medium-sized workpieces are manufactured. Operation is very simple and the machine can be reset very quickly.

From the entry level machine for the most important applications to the all-rounder for complex grinding tasks. Small to large workpieces for individual, small and large-scale production. You have the choice between five universal cylindrical grinding machines with center distances of 400mm (15.7″), 650mm (25.6″), 1000mm (40″) and 1600mm (63″) and a center height of 175mm (6.9″).

The internal cylindrical grinding machines are designed to solve almost anything you need: Flange parts, spindle shafts, spindle housings, rotor shafts, bushes and much more for the areas of machine tools, drive elements, aerospace and toolmaking.

Whether flange parts or spindles up to 1 300 mm (51.1″) in length, the universal internal cylindrical grinding machines can master any challenge.

The Studer S11 production cylindrical grinding machine is the youngest S11 and the smallest machine in the company’s portfolio and is tailor-made for workpieces up to 200 mm in length.

If space-saving is your priority, then the S11 is the right machine for you. In a space of less than 1.8 m² the S11 produces extremely efficiently and reliably with a grinding wheel diameter 500 mm.

On the other hand, if productivity is important to you, we recommend the S22. This is a production platform, which is precisely configured for your grinding tasks. The S22 can be perfectly integrated into your production line. It allows you to machine medium-sized workpieces with different technologies.